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韩金全, 万敏, 袁胜, 陈雪梅, 徐龙, 熊杰. 飞机蒙皮拉形模拟中上压模具网格的生成技术[J]. 计算机辅助设计与图形学学报, 2010, 22(3): 527-533.
引用本文: 韩金全, 万敏, 袁胜, 陈雪梅, 徐龙, 熊杰. 飞机蒙皮拉形模拟中上压模具网格的生成技术[J]. 计算机辅助设计与图形学学报, 2010, 22(3): 527-533.
Han Jinquan, Wan Min, Yuan Sheng, Chen Xuemei, Xu Long, Xiong Jie. Mesh Generation of Uptools for Stretch Forming Simulation of Aircraft Skins[J]. Journal of Computer-Aided Design & Computer Graphics, 2010, 22(3): 527-533.
Citation: Han Jinquan, Wan Min, Yuan Sheng, Chen Xuemei, Xu Long, Xiong Jie. Mesh Generation of Uptools for Stretch Forming Simulation of Aircraft Skins[J]. Journal of Computer-Aided Design & Computer Graphics, 2010, 22(3): 527-533.

飞机蒙皮拉形模拟中上压模具网格的生成技术

Mesh Generation of Uptools for Stretch Forming Simulation of Aircraft Skins

  • 摘要: 为了解决飞机蒙皮拉形有限元仿真中上压模具(简称上模)与下模具(简称下模)型面网格间的协调问题,提出了以切割下模网格、调整不良网格、生成圆角和侧壁、单元与节点重新编号、网格厚向偏移等为主要步骤的上模网格生成过程.在切割下模网格时,根据被切型面网格的节点及其所在单元相对于切割平面的位置来判断该单元是否属于上模网格,并对单元与节点进行相应处理;对切割后的不良网格进行了形状与法向的调整,并在网格切割线位置按照给定宽度生成圆角单元,按给定的最大高度及高度方向上的单元数量生成侧壁单元;采用图论法对节点及单元重新编号,再按照零件厚度沿网格的法向进行网格偏移.对复杂的S形蒙皮、进气道蒙皮和翼身融合蒙皮的上模网格模型的生成进行验证的结果表明,采用文中提出的生成过程与方法能够顺利地生成与下模网格面相协调的上模网格.

     

    Abstract: To keep the consistency of meshes for the finite element analysis of aircraft skins stretch forming,a process of generating the uptool meshes from downtool meshes is proposed,which consists of several steps such as cutting downtool mesh,adjusting defective elements,creating fillet elements and wall elements,renumbering elements and nodes and offsetting along thickness direction.Firstly,whether each element of the downtool surface is on the uptool surface is checked by the relative position of the elements and their nodes to the cutting planes,and then the elements and their nodes are processed according their positions.Secondly,the elements with defective shapes or with incorrect normal directions are adjusted.Thirdly,the fillet elements are created on the cutting edge according to the given fillet width,and then the wall elements are created with the given height and numbers.Fourthly,the nodes and elements are renumbered by applying graph theory.At last,the elements are offset along the thickness direction with the given sheet thickness.The meshes of several stretch forming tools for complex aircraft skins such as S-shaped skin,inlet skin and wingbody skin are generated with the proposed method,and it is proved that the method is effective in creating uptool meshes consistent with the downtool meshes.

     

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