面向单调连续周期变化的TPMS结构优化设计方法
Optimization Design Method for TPMS Structures with Monotonic Continuous Periodic Variations
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摘要: 三周期极小曲面(TPMS)结构因轻质化与优异能量吸收特性, 在功能梯度结构设计中备受关注. 针对等厚度变周期TPMS易产生扭曲畸变的问题, 提出一种连续变周期TPMS结构优化设计方法. 该方法以预期结构频率分布函数为输入, 通过轴向积分构建相位场函数; 在此基础上, 将相位场参考点作为设计变量, 建立以全局平均曲率最小化为目标的优化模型; 通过全局优化算法迭代求解, 最终实现结构平均曲率分布的优化, 显著抑制了周期变化过程中的几何扭曲现象. 相较于基于局部正交性判据的畸变优化方法, 该方法的数值稳定性更优, 计算时间可从小时级降低至分钟级. 在单调连续周期变化的熔融沉积成型试件上的系统性力学测试结果表明, 在准静态压缩工况下, 与传统的直接修改周期参数的方法相比, 优化后的Schwarz P, Schwarz D型TPMS结构能量吸收效率提升35%和239%, 且无明显层间缺陷产生.Abstract: This paper explores the optimization design method for continuously variable periodic TPMS structures, which are highly regarded in functionally graded structure design due to their light weight and excellent energy absorption characteristics. To address the issue of distortion in TPMS with equal thickness and var-iable periods, a novel optimization method is proposed. This method utilizes a target structural frequency distribution function as input and constructs a phase field function through axial integration. Subsequently, the phase field reference points are set as design variables to develop an optimization model aimed at minimizing global average curvature. Utilizing a global optimization algorithm for iterative solving, the method ultimately enhances the distribution of average curvature in the structure, significantly reducing geometric distortion during period changes. Compared to distortion optimization methods based on local orthogonality criteria, this approach demonstrates greater numerical stability, reducing computational time from hours to minutes. Systematic mechanical tests conducted on monotonic continuously variable period-ic fused deposition modeling specimens indicate that under quasi-static compression conditions, the energy absorption efficiency for optimized Schwarz P and Schwarz D type TPMS structures is increased by 35% and 239% respectively compared to traditional methods that directly modify periodic parameters, with no apparent inter-layer defects evident.