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边界插值目标曲面的近似可展条带模型构造方法

Quasi-Developable Strip Model Generation with Interpolation Boundary Curves

  • 摘要: 为了生成高质量逼近给定设计曲面的可展条带模型,兼顾逼近精度与可展度,提出一种边界插值目标曲面且边界可优化的近似可展条带模型构造方法。首先沿B样条目标曲面弯曲程度较大的参数方向延展曲面,在延展参数域内定义条带边界曲线,生成初始区域分割;然后构造相邻边界曲线间的单调映射函数,得到母线与边界严格位于目标曲面上的直纹面条带模型;进而构造度量曲面质量的能量函数,采用带边界约束的拟牛顿法优化边界曲线形状参数,实现区域分割与可展度的协同优化。在自由曲面及叶片、齿轮等典型工业CAD模型上实验,并与现有方法对比。自由曲面实验中,所提方法较固定边界法平均扭转角降低50%以上,较改进的可展曲面逼近方法降低至20%左右;叶片与齿轮曲面片实验中,条带模型平均扭转角分别达0.1°和0.05°,满足工业应用要求。

     

    Abstract: To generate developable strip models that closely approximate a given design surface while balancing approximation accuracy and developability, a construction method is proposed for approximate developable strip models whose boundaries interpolate the target surface and are optimizable. First, the B-spline target surface is extended along the parametric direction of greater curvature, and strip boundary curves are defined within the extended parametric domain to generate an initial region segmentation. Then, a monotonic mapping function between adjacent boundary curves is constructed to obtain a ruled strip model whose generators and boundaries lie strictly on the target surface. Furthermore, an energy function measuring surface quality is constructed, and a quasi-Newton method with boundary constraints is employed to optimize the shape parameters of the boundary curves, achieving coordinated optimization of region segmentation and strip developability. Experiments are conducted on freeform surfaces and typical industrial CAD models such as blades and gears, with comparisons against existing methods. In the freeform surface experiments, the proposed method reduces the average twist angle by more than 50% compared with the fixed-boundary method, and to around 20% compared with the improved developable surface approximation method. In the surface patch experiments on blades and gears, the average twist angles of the strip models reach 0.1° and 0.05°, respectively, meeting industrial application requirements.

     

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